Exhaust Gas Heat Exchanger For Genset Waste Heat Recovery And CHP Systems
Combined Heat and Power (CHP) systems and generator sets (gensets) generate large volumes of high-temperature exhaust gas during operation. Our exhaust gas heat exchanger is specially engineered to capture this waste heat, realizing efficient energy recycling for power, heating and hot water supply. It is a core component to improve overall energy efficiency of gensets and CHP projects.
Working Principle
High-temperature exhaust gas from diesel, gas or biogas gensets flows through the exterior of finned tubes. Water or thermal oil circulates inside the tubes. Heat is continuously transferred from exhaust gas to the working medium via high-efficiency heat exchange. The recovered heat can be used to produce hot water, supply space heating or drive auxiliary processes, while the cooled exhaust gas is discharged up to standard. This system maximizes energy utilization under simultaneous power and heat production mode.
Key Product Features
High Heat Recovery Efficiency
Adopts high-frequency welded finned tubes to expand heat transfer area. Heat recovery efficiency reaches 70%–88%, greatly lifting the comprehensive thermal efficiency of CHP and genset units.
Anti-Corrosion & Anti-Fouling Design
Optimized tube and fin structure resists acid corrosion and soot accumulation from exhaust gas. Optional automatic ash cleaning device ensures long-term stable heat transfer performance.
Wide Temperature & Pressure Adaptation
Works steadily under exhaust gas temperature up to 550°C. Multiple material options (carbon steel, 316L stainless steel) fit different fuel types and corrosive levels.
Compact Structure & Easy Integration
Modular design saves installation space. Standard flange connections suit new CHP projects and old genset retrofits, without affecting normal power generation.
Safe & Reliable Operation
Strict hydrostatic pressure testing and air tightness inspection. Equipped with over-temperature protection, ensuring safe running for long hours.
Main Application Scenarios
Gas / diesel genset waste heat recovery projects
Combined Heat and Power (CHP) cogeneration systems
Industrial park centralized power & heating stations
Biogas generator and landfill gas power generation projects
Commercial buildings, hospitals and hotels with self-generating systems
Custom & Global Export Service
We provide full customization based on genset power, exhaust gas flow, temperature and heat demand. Customize fin type, tube specification, overall size and layout.
All products comply with ISO, CE and international industrial standards. We offer one-stop services including technical drawing design, on-site installation guidance, complete export documents and long-term after-sales support for global clients.
Project Benefits
Raise total energy efficiency of genset & CHP systems by 25%–40%
Cut fuel consumption and operational costs significantly
Reduce exhaust temperature and pollutant emissions
Short investment payback period, stable long-term economic returns
Contact our professional team to get technical parameters, customized solutions and competitive quotes.
